循環再利用矽晶圓與高熵合金強化:邁向低成本、可擴充的光電催化水產氫製程 Recycling Silicon Wafer with High-Entropy Alloy Reinforcement: Toward a Low-Cost, Scalable Photoelectrocatalytic Hydrogen Production Process
To overcome the ultraviolet-only limitations of conventional titanium dioxide
(TiO₂) photocatalysts, this project developed a novel visible-light-responsive
composite for solar-driven hydrogen production. High-surface-area silicon nanowires
(SiNWs) were fabricated via a metal-assisted chemical etching (MACE) process from
recycled silicon wafer scraps, creating an efficient light-absorbing scaffold while
minimizing material waste. These SiNWs were then uniformly coated with
molybdenum disulfide (MoS₂) by drop casting to form a robust photocatalytic
composite. MoS₂, a transition metal dichalcogenide, provides abundant active sites for
the hydrogen evolution reaction, complementing the light-harvesting capability of
SiNWs.
Material characterization by scanning electron microscopy (SEM) and energy-
dispersive X-ray spectroscopy (EDS) confirmed the formation of dense SiNW arrays
with successful MoS₂ coating, while Raman spectroscopy verified the presence and
crystalline quality of the MoS₂ layer. Photocatalytic water-splitting experiments
demonstrated that increasing the MoS₂ deposition significantly enhanced the
hydrogen evolution rate. Under simulated solar illumination, the SiNW–MoS₂
electrodes achieved significantly higher hydrogen production compared to dark
conditions, confirming effective visible-light utilization. Furthermore, the addition of
co-catalysts—namely gold nanoparticles and a high-entropy alloy (AgAlCuNiTi)—
further boosted the catalytic performance. The highest hydrogen output was observed
in samples incorporating both MoS₂ and the high-entropy alloy under illumination,
highlighting a strong synergistic effect between the SiNW and MoS₂ components.
Overall, the SiNW/MoS₂ composite represents a cost-effective and scalable strategy
for efficient hydrogen generation using the broad visible spectrum of sunlight. By
repurposing waste silicon and employing visible-light-active catalysts, this innovation
addresses sustainability and aligns with United Nations Sustainable Development
Goal 7 (Affordable and Clean Energy), offering a promising green energy solution.