利用離心紡絲機製備吸水性明膠纖維薄膜及其特性比較 Fabrication and Comparative Study of Absorbent Gelatin Fibrous Membranes Using Centrifugal Spinning
By analyzing experiments conducted with a centrifugal spinning device that
fabricates water-absorbing gelatin fiber films, this study aims to examine the effects of
manipulating chemical variables, namely gelatin concentration and ethanol content, as
well as mechanical variables, namely rotation speed and nozzle diameter, on expected
outcomes regarding fiber formation rate, morphology, and other properties (e.g., water
absorbency, tensile strength). The experimental results reveal that high-concentration
gelatin solutions (12 g of gelatin dissolved in 30 mL of deionized water) and the addition
of a moderate amount (10 mL) of ethanol can form fibers with optimal properties via
centrifugal spinning. Furthermore, the addition of ethanol accelerates solvent
evaporation, improving the fiber formation rate to 75–85%. Scanning electron
microscope (SEM) observations show that fiber diameters range from 40 to 116 μm and
are influenced by rotation speed and needle size; higher rotation speeds and smaller
needles tend to cause uneven fiber thickness. Notably, water absorption tests show that
the water absorption capacity of all fiber films is superior to that of commercial medical
gauze (approximately 5–7 times), though no significant differences were observed
between groups, likely due to similar material properties; however, water absorption
speed exhibited a larger standard deviation (approximately 1–3 seconds) due to
inconsistent fiber morphology. In tensile strength tests, samples with a 7200-rpm
rotation speed and 21G needles achieved a tensile strength of 4.93 MPa, close to that
of medical gauze (5.78 MPa), but high-speed groups showed inconsistent performance.
In conclusion, this study demonstrates the feasibility of low-cost centrifugal spinning
machines, providing a foundation for the low-cost manufacture of medical-grade
superabsorbent membranes; in the long term, future improvements in parameters and
crosslinking technology could enhance their application potential.